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US Patent 9051647 Tunable multi-zone gas injection system

Patent 9051647 was granted and assigned to Lam Research on June, 2015 by the United States Patent and Trademark Office.

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Patent
Patent

Patent attributes

Current Assignee
Lam Research
Lam Research
Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
Patent Number
9051647
Date of Patent
June 9, 2015
Patent Application Number
12605027
Date Filed
October 23, 2009
Patent Citations Received
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US Patent 11854839 Valve apparatuses and related methods for reactive process gas isolation and facilitating purge during isolation
0
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US Patent 12094688 Plasma apparatus and methods for processing feed material utilizing a powder ingress preventor (PIP)
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0
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US Patent 11854769 Adjustable fastening device for plasma gas injectors
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US Patent 12027410 Edge ring arrangement with moveable edge rings
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Patent Primary Examiner
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Luz Alejandro-Mulero
Patent abstract

A tunable multi-zone injection system for a plasma processing system for plasma processing of substrates such as semiconductor wafers. The system includes a plasma processing chamber, a substrate support for supporting a substrate within the processing chamber, a dielectric member having an interior surface facing the substrate support, the dielectric member forming a wall of the processing chamber, a gas injector fixed to part of or removably mounted in an opening in the dielectric window, the gas injector including a plurality of gas outlets supplying process gas at adjustable flow rates to multiple zones of the chamber, and an RF energy source such as a planar or non-planar spiral coil which inductively couples RF energy through the dielectric member and into the chamber to energize the process gas into a plasma state. The injector can include an on-axis outlet supplying process gas at a first flow rate to a central zone and off-axis outlets supplying the same process gas at a second flow rate to an annular zone surrounding the central zone. The arrangement permits modification of gas delivery to meet the needs of a particular processing regime by allowing independent adjustment of the gas flow to multiple zones in the chamber. In addition, compared to consumable showerhead arrangements, a removably mounted gas injector can be replaced more easily and economically.

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