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US Patent 9834827 Method and apparatus for recycling lithium-ion batteries

Patent 9834827 was granted and assigned to Worcester Polytechnic Institute on December, 2017 by the United States Patent and Trademark Office.

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Current Assignee
Worcester Polytechnic Institute
Worcester Polytechnic Institute
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Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
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Patent Number
98348270
Patent Inventor Names
Diran Apelian0
Haiyang Zou0
Yan Wang0
Date of Patent
December 5, 2017
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Patent Application Number
138559940
Date Filed
April 3, 2013
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Patent Citations Received
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US Patent 11876196 Process for removing impurities in the recycling of lithium-ion batteries
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US Patent 12132176 Methods for recovering and reusing polymeric binders from composite cathode films
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US Patent 12132177 Systems, apparatus, and processes for battery recycling
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US Patent 12024755 Process and system for recovering lithium from lithium-ion batteries
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Patent Primary Examiner
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Steven Bos
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Patent abstract

Cathode material from exhausted lithium ion batteries are dissolved in a solution for extracting the useful elements Co (cobalt), Ni (nickel), Mn (manganese), Li (lithium), and Fe (iron) to produce active cathode materials for new batteries. The solution includes compounds of desirable materials such as cobalt, nickel and manganese dissolved as compounds from the exhausted cathode material of spent cells. Depending on a desired proportion, or ratio, of the desired materials, raw materials are added to the solution to achieve the desired ratio of the commingled compounds for the recycled cathode material for new cells. The desired materials precipitate out of solution without extensive heating or separation of the desired materials into individual compounds or elements. The resulting active cathode material has the predetermined ratio for use in new cells, and avoids high heat typically required to separate the useful elements because the desired materials remain commingled in solution.

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