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US Patent 8236102 Hydrothermal methods of fabricating trivalent-metal-ion-doped sapphire crystals

Patent 8236102 was granted and assigned to SOLID STATE SCIENTIFIC CORPORATION on August, 2012 by the United States Patent and Trademark Office.

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Current Assignee
SOLID STATE SCIENTIFIC CORPORATION
SOLID STATE SCIENTIFIC CORPORATION
Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
Patent Number
8236102
Date of Patent
August 7, 2012
Patent Application Number
12321763
Date Filed
January 24, 2009
Patent Primary Examiner
‌
Jessica L Ward
Patent abstract

A method of hydrothermally synthesizing sapphire single crystals doped with trivalent metal ions in a crystal-growth autoclave including a crystal-growth zone and nutrient-dissolution zone in fluid communication with the crystal-growth zone is provided. Implementations of the method including situating within the crystal-growth zone at least one sapphire-based seed crystal and situating within the nutrient-dissolution zone an aluminum-containing material to serve as nutrient. An acidic, trivalent-metal-ion-containing growth solution is introduced into the cavity in a quantity sufficient, at least when heated to a predetermined average temperature, to immerse the at least one seed crystal and the nutrient in the growth solution. The growth solution is selected such that sapphire exhibits retrograde solubility therein and the growth process is carried out while maintaining an interior-cavity pressure within a range between and including each of 3.5 kilopounds per square inch and 25 kilopounds per square inch and while maintaining a temperature differential between the crystal-growth and nutrient-dissolution zones such that the average temperature within the crystal-growth zone is higher than the average temperature within the nutrient-dissolution zone.

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