Patent attributes
Improved, low- or no-waste control methods for food processing systems including a preconditioner (14) and a downstream processing device such as an extruder (16) are provided. The control methods include both startup and shutdown sequences, and an optional flush sequence. During startup, a gate (64) of preconditioner (14) is initially closed and is thereafter sequentially opened to a full open, normal operating position after predetermined preconditioner temperature and/or weight set points are achieved. Shutdown involves terminating the flow of ingredients to the preconditioner (14) while the gate (64) remains open, with the preconditioner operated to deliver the preconditioned material within the preconditioner (14) to the extruder (16) for as long as possible in order to minimize any residual waste within the preconditioner.