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US Patent 7528213 Method for efficiently producing an aromatic polycarbonate

Patent 7528213 was granted and assigned to Asahi Kasei on May, 2009 by the United States Patent and Trademark Office.

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Current Assignee
Asahi Kasei
Asahi Kasei
Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
Patent Number
7528213
Patent Inventor Names
Shinsuke Fukuoka0
Hiroshi Hachiya0
Kazuhiko Matsuzaki0
Date of Patent
May 5, 2009
Patent Application Number
10592690
Date Filed
June 14, 2005
Patent Primary Examiner
‌
Terressa M. Boykin
Patent abstract

It is a task of the present invention to provide a method which enables the production of a high quality, high performance aromatic polycarbonate (which is colorless and has excellent mechanical properties) from a molten aromatic polycarbonate prepolymer obtained from an aromatic dihydroxy compound and a diaryl carbonate, wherein the polycarbonate can be stably produced on a commercial scale at 1 to 50 t/hr for a long time without the need for a large amount of an inert gas. In the present invention, this task has been accomplished by a method for producing an aromatic polycarbonate by the melt transesterification process, in which the prepolymer is caused to absorb a specific amount of an inert gas, followed by polymerization using a guide-wetting fall polymerizer device having a specific structure, whereby a high quality, high performance aromatic polycarbonate as mentioned above can be stably produced on a commercial scale at 1 to 50 t/hr for a long time (more than several thousand hours, e.g., as long as 5,000 hours) without fluctuation of the molecular weight thereof.

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