US Patent 6868883 Apparatus and method for reducing wallboard waste during manufacture

An apparatus and method for reducing the amount of wallboard wasted during the manufacturing process is disclosed. Wallboard sections that contain a cover paper splice, which sections must go to waste, are reduced in size during the manufacturing process. This is accomplished by determining the optimum location for a cover paper splice to be made and making the splice at or near this location, such that a rotary knife can readily isolate the splice onto a section of wallboard having a reduce length. This function is accomplished using any suitable computer equipment capable of monitoring desired manufacturing conditions and using this data to calculate the optimum location for a splice.