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US Patent 11862358 Electrical busbar and method of fabricating the same

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Contents

Is a
Patent
Patent
0

Patent attributes

Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
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Patent Number
118623580
Patent Inventor Names
Jason Degen0
James Dawson0
Date of Patent
January 2, 2024
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Patent Application Number
179701160
Date Filed
October 20, 2022
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Patent Citations
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US Patent 8202124 Contact and receptacle assembly for a vehicle charging inlet
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US Patent 9948044 Electrical and mechanical connector
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US Patent 10003112 Battery backplane assembly with integrated bus bar connections and thermal management features
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US Patent 10044126 Plug connector to connect two electrical assemblies
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US Patent 10122004 Quick connect assembly for busbars in an electrified vehicle
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US Patent 10122117 Quick connect power connector system
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US Patent 10135168 Spring-actuated electrical connector for high-power applications
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US Patent 10164366 Connector terminal and electric connector
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...
Patent Primary Examiner
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William H. Mayo, III
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CPC Code
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H01B 13/14
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H01M 50/505
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H01M 2220/20
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H01R 13/05
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H01B 1/026
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H01B 5/02
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H01B 7/04
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H01B 7/009
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Patent abstract

A busbar for use in mechanically and electrically connecting components in a device or system. The busbar includes a plurality of conductors arranged to provide two opposed end portions and an intermediate portion, wherein each of the conductors has a plurality of intermediate extents that traverse the intermediate portion. The intermediate portion including: (A) an unfused segment where no intermediate extents of the conductors are fused together to form a single consolidated conductor, and (B) a fused segment that includes (i) a partial solidification zone where a majority of the intermediate extents of the conductors are fused together to form a partially solidified region that provides a single consolidated conductor, (ii) a full solidification zone where all of intermediate extents of the conductors are fused together to form a fully solidified region that provides a single consolidated conductor, and (iii) an unsolidified region where all of the intermediate extents of the conductors are not fused together.

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