US Patent 11772062 Controlling contamination in hydrogen production from water-reactive aluminum

A system for controlling contamination in hydrogen production from water-reactive aluminum includes at least one reaction vessel. For example, each reaction vessel may include a container, a conduit, and a plurality of baffles. The container may define a volume, and the conduit may define an orifice outside of the container and spaced away from the container. The plurality of baffles may be disposed in the volume to form a tortuous flow path through the volume to the orifice of the conduit to facilitate rapid production of a large quantity of hydrogen from water-reactive aluminum while reducing the likelihood that ejecta, aerosols, or a combination thereof, may escape the reaction vessel to interfere with end-use of the hydrogen produced.