US Patent 11762742 Process control system with different hardware architecture controller backup

A process control system includes first type and second type controllers having different hardware architectures coupled together by a redundancy network for providing a controller pool. Primary application modules (AMs) are coupled to the controller platforms by a plant-wide network. The controller platforms are coupled by an input/output (I/O) mesh network to I/O devices to provide an I/O pool coupled to field devices coupled to processing equipment. A translating device translates states and values from one of the primary AMs running on a first type controller to generate a backup AM having an instruction set compatible with the second type controller. A controller application module orchestrator (CAMO) extends synchronization to the second type controller, makes the backup AM available to the second type controller, and then switches to utilize the second type controller as an active controller running the process.