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US Patent 11440242 Fused deposition modeling-based additive manufacturing process at low temperatures

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Is a
Patent
Patent

Patent attributes

Patent Applicant
Covestro
Covestro
Current Assignee
Covestro
Covestro
Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
Patent Number
11440242
Date of Patent
September 13, 2022
Patent Application Number
16331198
Date Filed
September 11, 2017
Patent Primary Examiner
‌
Nicholas R Krasnow
CPC Code
‌
B29C 64/118
‌
B33Y 10/00

A process for manufacturing an article comprises the steps of: I) applying a filament of an at least partially fused construction material to a support so as to obtain a layer of the construction material which corresponds to a first selected cross-section of the article; II) applying a filament of the at least partially fused construction material to a previously applied layer of the construction material so as to obtain a further layer of the construction material which corresponds to a further selected cross-section of the article and which is bonded to the previously applied layer; and III) repeating step II) until the article is formed. At least steps II) and III) are carried out in a chamber and the construction material comprises a fusible polymer. The fusible polymer has a fusion range (DSC, differential scanning calorimetry; 2nd heating at a heating rate of 5 K/min.) of ≥20° C. to ≤100° C. The fusible polymer further has a complex viscosity |η*| (determined by viscosity measurement in the melt using a plate-plate oscillating viscometer according to ISO 6721-10 at 100° C. and a shear rate of l/s) of ≥10 Pas to ≤1000000 Pas. Finally, the temperature inside the chamber is ≤50° C. The invention also relates to an article manufactured by the process according to the invention, to an article having a substrate and to an article bonded to the substrate, the article being in the form of an adhesive joint or varnish region, and to the use of a particular polyurethane in fused deposition modeling-based additive manufacturing processes.

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