Patent attributes
Provided is a process for producing a solid graphene foam-based sealing material. The process comprises: (a) preparing a graphene dispersion having a graphene material dispersed in a liquid medium, which contains an optional blowing agent; (b) dispensing and depositing the graphene dispersion into desired shapes and partially or completely removing the liquid medium from these shapes to form dried graphene shapes; (c) heat treating the dried graphene shapes at a first heat treatment temperature from 50° C. to 3,200° C. at a desired heating rate sufficient to induce volatile gas molecules from the non-carbon elements or to activate the blowing agent for producing the graphene foam; and (d) coating or impregnating the graphene foam with a permeation-resistant binder or matrix material to form the sealing material.
