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Flux-cored arc welding

Flux-cored arc welding

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All edits by  Vladimir Shum 

Edits on 20 Feb, 2022
Vladimir Shum profile picture
Vladimir Shum
edited on 20 Feb, 2022
Edits made to:
Categories (+2 topics)
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Vladimir Shum
edited on 20 Feb, 2022
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Infobox (+4 properties)
Infobox
Is a
Industry
Industry
SIC code
7,692
NAICS code
333,992
Parent industry
Welding
Welding
Edits on 2 Feb, 2022
Vladimir Shum profile picture
Vladimir Shum
edited on 2 Feb, 2022
Edits made to:
Article (+630/-302 characters)
Article
Essence

According to the type of electrode, there are:

  • wire electrode;
  • plate electrode;
  • melting mouthpiece.

According to the presence of oscillations of the electrode:

Flaws
  • withoutincreased oscillationcost of the electrodeconsumables;
  • with fluctuations of the electrode.
  • the need for special skills, limiting the possibility of using the method in everyday life;
  • lower, compared to the argon-arc method, the quality of the weld (part of the unmelted active powder enters the weld pool, which contributes to the appearance of foreign inclusions).

By the number of electrodes;

  • single electrode;
  • two-electrode;
  • multielectrode.
Advantages
  • the possibility of refusing to use heavy gas cylinders;
  • free movement of the device, the ability to work with complex structures;
  • increased labor productivity (in comparison with welding in shielding gas with a simple wire);
  • insensitivity of the arc to the wind, the exclusion of the displacement of the protective cloud.
Vladimir Shum profile picture
Vladimir Shum
edited on 2 Feb, 2022
Edits made to:
Article (+1/-1 rows) (+2/-2 cells) (+310/-2 characters)
Article

Stages of development

Date
Name
Event

1950

Was first developed as an alternative to shielded metal arc welding

Essence

According to the type of electrode, there are:

  • wire electrode;
  • plate electrode;
  • melting mouthpiece.
...

According to the presence of oscillations of the electrode:

  • without oscillation of the electrode;
  • with fluctuations of the electrode.
...

Stages of development

Date
Name
Event

1950

Was first developed as an alternative to shielded metal arc welding

By the number of electrodes;

  • single electrode;
  • two-electrode;
  • multielectrode.
Vladimir Shum profile picture
Vladimir Shum
edited on 2 Feb, 2022
Edits made to:
Article (+1 rows) (+2 cells) (+568 characters)
Article

Flux-cored arc welding (FCAW) is a semi-automatic or automatic arc welding process. FCAW requires a continuously-fed consumable tubular electrode containing a flux and a constant-voltage or, less commonly, a constant-current welding power supply. An externally supplied shielding gas is sometimes used, but often the flux itself is relied upon to generate the necessary protection from the atmosphere, producing both gaseous protection and liquid slag protecting the weld. The process is widely used in construction because of its high welding speed and portability.

Stages of development

Date
Name
Event

1950

Was first developed as an alternative to shielded metal arc welding

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