Kazancompressormash

Detailed information on nomenclature of manufactured equipment and integrated solutions is available in the «Products» section.Based on a unique technical solution Kazancompressormash has manufactured main gas compressor system (GCS) for NOVATEK’s Arctic Cascade liquefied natural gas (LNG) production technology. The system is designed to operate in the natural gas liquefaction complex of the 4th stage of Yamal LNG project.

Under the upgrade of Kazancompressormash foundry, the facility has commissioned the equipment for no-bake casting. A delegation of participants of the International Congress of Foundries and the International Exhibition "Casting-2019" visited the facility in September and were demonstrated new progressive equipment for the production of castings using advanced technologies involving manufacture of cores and molds with no-bake process. Kazancompressormash is developing the production of steel castings for the enterprises of the HMS Group and external customers.

The following equipment has been successfully tested and put into commercial operation:

Two 32GC-20/30-106 centrifugal compressor units at the BCS of the Cenomanian pool of Beregovoye gas condensate field (NOVATEK-Pur license area);

Three ТАКАТ 22.2-7 МЗ rotary screw compressor units for APG compressor station (Bashnef-Dobycha);

Two GCS based on 5GC2-310/6-42 GTU single-casing barrel-type turbine-driven compressor were manufactured and shipped to BCS of Severo-Solyoninsoye gas condensate field developed by Norilsktrangaz (Nornickel).

In 2019, Kazancompressormash (HMS Group) became an awardee of a number of competitions:

Kazancompressormash products received awards of the federal competition "100 Best Goods of Russia" and the republican contest "Best Goods and Services of the Republic of Tatarstan" in the nomination "Industrial and Technical Goods".

An award of the federal and republican competition was given to modular rotary screw compressor unit ТАКАТ 78.2-7 МЗа designed for distributed compression system allowing for optimization of LP gas extraction by extending life of a well at Yamburgskoye oil and gas condensate field developed by Gazprom dobycha Yamburg.

Diplomas of several competitions and high assessment were awarded to 32GC-20/30-106 double-casing compressor unit designed to compress formation gas. The equipment was commissioned at the BSC of the Cenomanian pool of Beregovoye gas condensate field (NOVATEK-Pur).

According to the annual survey of consumers of equipment and services for oil refineries and gas processing plants, Kazancompressormash won the title of the best manufacturer of equipment for oil refineries among 25 Russian companies in the nomination "Pump and Compressor Equipment".

2018

Kazancompressormash signed a contract with NOVATEK for the design, manufacture and complete supply of a 25 MW main gas compression system for a project of construction of a complex for production, treatment, liquefaction of gas, and shipment of liquefied natural gas and gas condensate of Yuzhno-Tambeiskoye gas condensate field (Tyumen region, Yamalo-Nenets Autonomous area, Yamal district, Sabetta settlement). Main and auxiliary equipment of the system will be designed and manufactured in accordance with the requirements of API standards.

The following equipment has been successfully tested and put into commercial operation:

High-tech compressor units at the BCS of the Samburgskoye gas condensate field (Arktikgaz);

Three compressor units at the BCS of the East dome of the Severo-Urengoiskoye field (Northgas);

Centrifugal compressor unit for Kharyaginskoye field (LUKOIL- Komi)

In 2018, the company received awards of the various competitions:

a diploma “For Achievement of Significant Quality Results” of Russian Federation Government Prizes in the field of quality among organizations with 1000+ employees;

a diploma of the federal competition “100 Best Goods of Russia” and the republican competition “Best Goods and Services of the Republic of Tatarstan” in the nomination “Industrial and Technical Goods”;

a title of a winner at the All-Russian competition of the Russian Union of Industrialists and Entrepreneurs (RSPP) “Russian business leaders: agility, responsibility, sustainability - 2018” in the nomination “For the agile development of business”.

2017

Kazancompressormash successfully completed projects for the design, manufacture, and supply of compressor units for Novoportovskoye oil and gas condensate field (Gazprom neft), Ichyodinskoye oil field (Irkutsk Oil Company), Minnibaevskiy gas processing plant (Tatneft).

The following equipment has been successfully tested and put into commercial operation in the course of this year:

Integrally geared compressor unit of Aerocom series (Omsk Oil Refinery, Gazprom Neft - ONPZ);

Gas compression system (Yuzhno-Balykskiy GPP, SiburTyumenGaz);

High-tech compressor unit (Shymkent Oil Refinery,PetroKazakhstan Oil Products);

Centrifugal compressor units (Usinskiy GPP, Lukoil).

A certificate of compliance with the quality requirements of the International Standard of the American Petroleum Institute (API 617, part 1-2) has been obtained for the manufactured centrifugal compressors.

In 2017, Kazancompressormash received the following industry awards:

The best Russian company in the nomination “Pump and Compressor Equipment” of the rating of equipment manufacturers for oil refineries and gas processing plants. The rating was compiled based on a survey of 27 leading oil and gas companies;

Winner of the federal competition "100 Best Goods of Russia" and the republican contest "Best Goods and Services of the Republic of Tatarstan" ” in the nomination “Industrial and Technical Goods”;

An award of All-Russian competition of the Russian “Russian business leaders: agility, responsibility, sustainability” in the nomination “For the agile development of business”. The ceremony took place in May at the XI Convention of the Russian Union of Industrialists and Entrepreneurs (RSPP);

Winner of the XIII open republican competition for the prizes of the Government of the Republic of Tatarstan for quality 2017 in "Business Excellence" nomination.

2015-2016

Kazancompressormash increases cooperation with oil and gas companies on integrated projects for complex procurement of gas compression systems (GCS) and compressor stations (CS).

The company acts as a supplier of GCS and CS for Stavrolen (LUKOIL), ROSPAN INTERNATIONAL (NK Rosneft), Yuzhno-Balykskiy GPP (SiburTyumenGaz), Gazpromneft-Orenburg.

Under the international project for the South Stream gas pipeline construction Kazancompressormash supplies 12 superchargers for pipeline gas compression systems.

7GC2-660/56-76 supercharger for Zavolzhskaya compressor station Compressor station at Stavrolen with GCS based on 5GC2-287/15-57 GTU compressor of 25 MW unit capacity

Active work is carried out within the import substitution strategy implemented by companies of the fuel and energy sector of Russia.

The orders for design, manufacture and supply of high-tech compressor systems for the construction project of the oil refineries and petrochemical plants complex of TANECO and Tatneftegazpererabotka Administration (Tatneft) are being implemented.

According to the import substitution program, two compressor systems based on turbine-driven integrally geared centrifugal compressors are delivered and commissioned at the Yugo-Zapadnaya CHPP (St. Petersburg).

Integrally geared centrifugal compressor system GCM3-107/7-31 at Yugo-Zapadnaya CHPP Centrifugal compressor system 4GC1-254/2-10 at TANECO

The MKU TAKAT modular screw compressor systems of a new generation are designed and included into the production program, including those for application in the technology of gas production from low-debit gas wells.

DetailedThe informationquality onmanagement nomenclaturesystems of manufactured equipmentKazancompressormash and integratedNIIturbokompressor solutionsare iscertified availablefor incompliance with the «Products»STO sectionGazprom 9001-2012 requirements.

2013-2014

Complex projects of sophisticated compressor equipment supply to the leading oil&gas companies: Rosneft, Gazprom, Gazprom neft, LUKOIL, SIBUR Holding, Bashneft, NOVATEK

Compressor station based on centrifugal compressor unit 6GC2-260/2-38GTU Compressor station based on centrifugal compressor unit 6GC2-375/4-77 GTU

Due to a number of partnership agreements signed with the leading manufacturers of gas-turbine engines it is expected to obtain synergetic effect in the course of joint implementation of the complex projects by combination of intellectual and manufacturing resources of the partners.

2012

Kazancompressormash joins the subsidiaries list of the large machine-building holding HMS Group

2007-2011

Large projects of compressors and compressor stations supply were implemented for the leading oil&gas companies: Rosneft, Gazprom, Gazprom neft, LUKOIL, SIBUR Holding, Bashneft, TANEKO and other companies

Compressor station based on centrifugal compressors

66GC-1162/1,3-38 Compressor station based on centrifugal compressors 4GC2-124/14-79

In 2011 Kazancompressormash was named a winner of the Republic of Tatarstan Government Prize for achieving significant results in regard to the quality and safety assurance of its products and services, as well as for the implementation of high-efficiency quality management system

2006

Centrifugal compressor units were engineered and manufactured for offshore ice-resistant fixed platform “Prirazlomnaya”

Offshore platform “Prirazlomnaya” Centrifugal compressor unit

32GC2-52/2-29 М3.1

Centrifugal compressor unit

3GC2-46/6-35 М3.1 Centrifugal compressor unit

5GC2-310/0,66-5 М3.1

2000-2005

New generation of high-efficient centrifugal compressors was engineered and manufactured for compression of oxygen, hydrogen sulphide and other gases

Centrifugal compressor 5GC2-300/4,5-64 Centrifugal compressor 5GC1-300/0,1-1,2

Rotary screw compressor units TAKAT with discharge pressure 45 bar were manufactured and supplied to Kazan Thermal Power Plant for fuel gas supply to gas turbine plant

Rotary screw compressor ТАКАТ-22/6-45

1966-1999

A charge compressor UNC-16 driven by a 16 MW gas-turbine was manufactured for the GPA-16 “Volga” gas compression system at Pomarskaya compressor station

GPA-16 “Volga” based on UNC-16 charge compressor

1981-1995

Manufacture of a wide range of compressor equipment was set up, including skid-mounted rotary screw compressors TAKAT for utilization of associated petroleum gas (APG); integrally geared centrifugal compressors for air; screw compressors for helium; centrifugal compressors for oil and gas processing, compressors for oxygen

Screw compressor ТАКАТ-18.06-19МG Compressor unit 43VC-160/9

Compressor unit for helium compression in cryogenic plant KASKAD - 80/25

1970-1978

A new type of air refrigerating machine was engineered and manufactured to generate chill by compression and expansion of air. Refrigeration cycle of the machine was patented abroad. The machine was rewarded with the Certificate and the Gold Medal at industrial exhibitions in Leipzig and Moscow

Air refrigerating machine MTHM-1-25

Manufacture of high pressure centrifugal vertically split compressors for synthetic gas and gas-lift oil extraction was set up under a license of Dresser-Clark

Centrifugal compressor for synthetic gas

433GC2-143/23-321 PM2 Compressor station premises with

compressors 43GC-100/5-110 for gas-lift

Development of the first in the USSR skid mounted gas compression system GPA-C-6.3 driven by the aircraft gas turbine.

Gas compression system GPA-C-6,3

Manufacture of unified UCKM product line of centrifugal compressors engineered by Compressor Building Engineering Department was set up

1966-1970

Series manufacture of rotary screw compressors was started

Screw compressor VК-11

Compressor equipment was manufactured and supplied to the enterprises of chemical, steel, metal mining, rubber, consumer goods industry and a number of other industries

1966

The plant was awarded the Order of the Red Banner of Labour for manufacture of high-performance equipment and prescheduled implementation of Seven-Year Industrial Plan

Order of the Red Banner of Labour

1958-1965

Manufacture of heavy duty turbocompressors, circulation compressors, unique turborefrigeration machines as well as oxygen turbocompressors was set up

Chlorine turbocompressor HTK-2,5/3,5 Oxygen turbocompressor КТК-7/15

1957

A Compressor Building Engineering Department was launched (today known as NIIturbokompressor) to start engineering of compressor equipment in Kazan.

Plant workers at the construction site

of Compressor Building Engineering Department Modern building of NIIturbokompressor

1951-1955

The first piston oxygen compressor shipped in July 17, 1951. This date is considered as a foundation day of Kazan Compressor Plant (today it is Kazancompressormash)

1st reciprocating compressor

2RK-1.5-1.5/220 Square of 1st Compressor

Within the first five years (1951-1955) the plant put into production ten new types of compressors and began the very first supplies of compressor equipment abroad. 1955: start of centrifugal compressors’ manufacture

The first centrifugal compressor CK-100-6.5

1947

A leading Soviet physicist and Nobel laureate Pyotr Kapitsa initiated construction works

of Kazan Compressor Plant

Pyotr Kapitsa First bunk houses for construction workers. 1947

Plant management offices Manufacturing facilities. Present days

Kazancompressormash (Kazan Compressor-Building Plant, Russia) is a leading Russian manufacturer of compressor equipment and provider of integrated compressor-based solutions for various industries.

KEY FACTS AND FIGURES:

More than 70 years of successful work at the compressor equipment market

A wide range of sophisticated compressor systems for practically any gases including toxic, corrosive, and explosive ones

Integrated solutions: gas compression systems and compressor stations

Considerable experience in supply of equipment for various industries: oil & gas, energy, mining, metallurgy and others

Engineering and manufacturing integration with the leading R&D center NIIturbokompressor

Equipment packaging, supply of the main process and auxiliary equipment

The priority of Kazancompressormash is production of reliable and sophisticated compressor equipment by high-quality standards.

The company employs more than 1,900 high-skilled specialists.

The manufacturing facilities are equipped with everything necessary for production of up-to-date compressor systems:

Total manufacturing area: 420 000 m2

Contemporary manufacturing equipment including machine tools and CNC machining centers from Germany, Great Britain, Italy and Canada

Foundry and welding shops equipped with induction furnaces with production capacity of 4500 tons per year

Europe's largest testing facility with 35 stands able to test the compressors systems fully assembled that provide 100% control of characteristics during the test and their subsequent confirmation on-site

The compressor equipment is produced in accordance with Russian state standards as well as international API standards (API 614, API 617 and API 619).

Kazancompressormash has successful experience in production of compressor equipment for a wide range of companies: Rosneft, Gazprom, Gazprom Neft, LUKOIL, Bashneft, Tatneft, Slavneft, SIBUR Holding, Surgutneftegas, Salym Petroleum Development NV, Gazprom energy, Evraz Group SA, Norilsk Nickel and others.

Detailed information on nomenclature of manufactured equipment and integrated solutions is available in the «Products» section.