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US Patent 10570255 Method of producing polyarylene sulfide

Patent 10570255 was granted and assigned to Kureha on February, 2020 by the United States Patent and Trademark Office.

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Is a
Patent
Patent
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Patent attributes

Patent Applicant
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Kureha
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Current Assignee
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Kureha
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Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
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Patent Number
105702550
Patent Inventor Names
Akihiro Konno0
Haruki Mokudai0
Hiroyuki Sato0
Date of Patent
February 25, 2020
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Patent Application Number
157598550
Date Filed
September 30, 2016
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Patent Citations Received
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US Patent 11407861 Method for forming a polyarylene sulfide
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US Patent 12024596 Anti-solvent technique for recovering an organic solvent from a polyarylene sulfide waste sludge
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US Patent 12018129 Extraction technique for recovering an organic solvent from a polyarylene sulfide waste sludge
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US Patent 11319441 Method for forming a polyarylene sulfide
Patent Primary Examiner
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Shane Fang
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Patent abstract

Provided is a method of producing polyarylene sulfide at low cost while productivity enhancement and resource saving are attempted by avoiding the use of a complicated step and special apparatus (facility). The method of producing polyarylene sulfide according to an embodiment of the present invention includes: a preparation step of preparing a mixture containing an organic amide solvent, a sulfur source, a dihalo aromatic compound, and an alkali metal hydroxide in an amount less than an equimolar amount relative to an amount of the sulfur source; a first-stage polymerization step of initiating a polymerization reaction by heating the mixture, and producing a prepolymer having a dihalo aromatic compound conversion ratio of 50% or greater; and a second-stage polymerization step of adding an alkali metal hydroxide such that the alkali metal hydroxide is in an amount of 1.00 to 1.10 mol per 1 mol of the sulfur source, and continuing the polymerization reaction in a homogeneous liquid phase condition.

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