US Patent 8097852 Multiple transfer molded optical proximity sensor and corresponding method

Various embodiments of a multiple-stage-molded optical proximity sensor and method of making same are disclosed. According to one embodiment, the method comprises mounting an infrared light emitter atop a first portion of a substrate, and mounting an infrared light detector, an ambient light detector and an integrated circuit atop a second portion of the substrate. In a first molding step, an infrared light pass component is molded over the substrate and the infrared light emitter, the infrared light detector, the ambient light detector, and the integrated circuit. The infrared light pass component is then cured, followed by forming a slot in the cured infrared light pass component between the first and second portions of the substrate. In a second molding step, an infrared light cut component is molded over the slot, the integrated circuit, the ambient light detector, and over portions of the infrared light emitter and the infrared light detector.