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US Patent 11745302 Methods and precursor formulations for forming advanced polishing pads by use of an additive manufacturing process

Patent 11745302 was granted and assigned to Applied Materials on September, 2023 by the United States Patent and Trademark Office.

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Contents

Is a
Patent
Patent

Patent attributes

Patent Applicant
Applied Materials
Applied Materials
Current Assignee
Applied Materials
Applied Materials
Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
Patent Number
11745302
Patent Inventor Names
Sivapackia Ganapathiappan
Ashwin Chockalingam
Hou T. Ng
Boyi Fu
Mahendra C. Orilall
Daniel Redfield
Mayu Yamamura
Jason G. Fung
...
Date of Patent
September 5, 2023
Patent Application Number
17209137
Date Filed
March 22, 2021
Patent Citations
‌
US Patent 7186164 Processing pad assembly with zone control
‌
US Patent 7186322 Methods of producing and polishing semiconductor device and polishing apparatus
‌
US Patent 7192336 Method and apparatus for forming and using planarizing pads for mechanical and chemical-mechanical planarization of microelectronic substrates
‌
US Patent 7195544 CMP porous pad with component-filled pores
‌
US Patent 7204742 Polishing pad comprising hydrophobic region and endpoint detection port
‌
US Patent 7234224 Curved grooving of polishing pads
‌
US Patent 7252871 Polishing pad having a pressure relief channel
‌
US Patent 7264641 Polishing pad comprising biodegradable polymer
...
Patent Primary Examiner
‌
Bryan D. Ripa

Embodiments of the present disclosure relate to advanced polishing pads with tunable chemical, material and structural properties, and new methods of manufacturing the same. According to one or more embodiments of the disclosure, it has been discovered that a polishing pad with improved properties may be produced by an additive manufacturing process, such as a three-dimensional (3D) printing process. Embodiments of the present disclosure thus may provide an advanced polishing pad that has discrete features and geometries, formed from at least two different materials that include functional polymers, functional oligomers, reactive diluents, addition polymer precursor compounds, catalysts, and curing agents. For example, the advanced polishing pad may be formed from a plurality of polymeric layers, by the automated sequential deposition of at least one polymer precursor composition followed by at least one curing step, wherein each layer may represent at least one polymer composition, and/or regions of different compositions. Embodiments of the disclosure further provide a polishing pad with polymeric layers that may be interpenetrating polymer networks.

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